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Product Introduction of Scissors Mould
1. Product Overview
This scissors mould is meticulously crafted from high-quality ST7 and H13 materials. ST7 boasts excellent toughness and impact resistance, effectively ensuring the overall structural stability of the mould, making it less prone to deformation and damage during long-term use. H13 is renowned for its high hardness and wear resistance, providing exceptional durability for the key parts of the mould and ensuring that the mould maintains high precision and quality throughout multiple production processes. Whether for large-scale industrial production or small-batch custom processing, this scissors mould can meet your needs for efficient and precise production.
2. Manufacturing Process
(1)Material Selection: Strictly select ST7 and H13 steels that meet the standards to ensure the purity and performance indicators of the materials meet the requirements.
(2)Forging: Forge the ST7 and H13 steels respectively. Through high-temperature heating and pressure forging, the internal organizational structure of the steel is improved, and its mechanical properties are enhanced.
(3)Machining:
Use advanced CNC machining equipment to rough machine the ST7 and H13 steels, remove excess material, and initially form the outer contour of the mould.Carry out finishing processes, including milling, grinding, etc., to precisely control the size and shape of the mould and ensure that the precision of the mould meets the design requirements.For the key parts made of H13 material, special heat treatment processes such as quenching and tempering are carried out to further improve its hardness and wear resistance.
(4)Assembly and Debugging: Assemble the machined ST7 and H13 components, and then conduct comprehensive debugging to ensure that the mould can operate smoothly during use and the produced scissors products meet quality standards.
3.Maintenance Methods
(1)Cleaning: After each use, promptly clean the residual materials and dirt on the surface of the mould. Special cleaning agents and soft cloths can be used for wiping to prevent the residual materials from corroding the mould.
(2)Lubrication: Regularly lubricate the moving parts of the mould. Use appropriate lubricants to reduce friction between parts and extend the service life of the mould.
(3)Rust Prevention: When the mould is stored for a long time or not in use, perform rust prevention treatment on its surface. Rust-proof oil can be applied or rust-proof packaging materials can be used to prevent the mould from rusting.
(4)Regular Inspection: Regularly conduct a comprehensive inspection of the mould, including the dimensional accuracy, surface quality, and wear condition of parts of the mould. Timely detect problems and repair them.
4. Precautions for Use
(1)Operation Specifications: Operators should strictly follow the operating procedures to avoid damaging the mould due to improper operation.
(2)Material Compatibility: Ensure that the materials used meet the design requirements of the mould. Avoid using materials that are too hard or too sticky to prevent excessive wear or blockage of the mould.
(3)Temperature Control: During the production process, pay attention to controlling the working temperature of the mould to avoid the impact of excessively high or low temperatures on the performance of the mould.
(4)Avoid Overloading: It is strictly forbidden to produce beyond the rated load of the mould to avoid deformation or damage to the mould.
(5)Timely Maintenance: If abnormal conditions of the mould are found, such as mould cracking, deformation, or severe wear, stop using it immediately and repair or replace it in a timely manner to avoid greater losses.
Product Introduction of Scissors Mould
1. Product Overview
This scissors mould is meticulously crafted from high-quality ST7 and H13 materials. ST7 boasts excellent toughness and impact resistance, effectively ensuring the overall structural stability of the mould, making it less prone to deformation and damage during long-term use. H13 is renowned for its high hardness and wear resistance, providing exceptional durability for the key parts of the mould and ensuring that the mould maintains high precision and quality throughout multiple production processes. Whether for large-scale industrial production or small-batch custom processing, this scissors mould can meet your needs for efficient and precise production.
2. Manufacturing Process
(1)Material Selection: Strictly select ST7 and H13 steels that meet the standards to ensure the purity and performance indicators of the materials meet the requirements.
(2)Forging: Forge the ST7 and H13 steels respectively. Through high-temperature heating and pressure forging, the internal organizational structure of the steel is improved, and its mechanical properties are enhanced.
(3)Machining:
Use advanced CNC machining equipment to rough machine the ST7 and H13 steels, remove excess material, and initially form the outer contour of the mould.Carry out finishing processes, including milling, grinding, etc., to precisely control the size and shape of the mould and ensure that the precision of the mould meets the design requirements.For the key parts made of H13 material, special heat treatment processes such as quenching and tempering are carried out to further improve its hardness and wear resistance.
(4)Assembly and Debugging: Assemble the machined ST7 and H13 components, and then conduct comprehensive debugging to ensure that the mould can operate smoothly during use and the produced scissors products meet quality standards.
3.Maintenance Methods
(1)Cleaning: After each use, promptly clean the residual materials and dirt on the surface of the mould. Special cleaning agents and soft cloths can be used for wiping to prevent the residual materials from corroding the mould.
(2)Lubrication: Regularly lubricate the moving parts of the mould. Use appropriate lubricants to reduce friction between parts and extend the service life of the mould.
(3)Rust Prevention: When the mould is stored for a long time or not in use, perform rust prevention treatment on its surface. Rust-proof oil can be applied or rust-proof packaging materials can be used to prevent the mould from rusting.
(4)Regular Inspection: Regularly conduct a comprehensive inspection of the mould, including the dimensional accuracy, surface quality, and wear condition of parts of the mould. Timely detect problems and repair them.
4. Precautions for Use
(1)Operation Specifications: Operators should strictly follow the operating procedures to avoid damaging the mould due to improper operation.
(2)Material Compatibility: Ensure that the materials used meet the design requirements of the mould. Avoid using materials that are too hard or too sticky to prevent excessive wear or blockage of the mould.
(3)Temperature Control: During the production process, pay attention to controlling the working temperature of the mould to avoid the impact of excessively high or low temperatures on the performance of the mould.
(4)Avoid Overloading: It is strictly forbidden to produce beyond the rated load of the mould to avoid deformation or damage to the mould.
(5)Timely Maintenance: If abnormal conditions of the mould are found, such as mould cracking, deformation, or severe wear, stop using it immediately and repair or replace it in a timely manner to avoid greater losses.
