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I. Product Material
High - strength alloy steel is adopted. The purity and uniformity are strictly controlled through screening, featuring excellent wear - resistance and compression - resistance performance. Surface treatment processes (such as nitriding, coating, etc.) can be optionally selected to further enhance anti - corrosion and friction - reducing characteristics, making it suitable for the strict requirements of complex working conditions on materials.
II. Manufacturing Process
1. Custom Design: Based on the 3D data of customers' equipment and the parts to be adapted, professional CAD/CAM software is used to precisely design the structure of special - shaped parts, and parameters such as dimensions, groove shapes, and hole positions are refined to ensure a perfect fit with related components.
2. Precision Machining:
- Forging/Cold Heading: The steel billet undergoes multi - pass forging (or cold heading) to optimize the internal grains of the metal and enhance the comprehensive mechanical properties of the material.
- CNC Cutting: High - precision CNC equipment is used to perform milling, boring, turning, etc. according to the design drawings. The key dimension tolerance is controlled within a very small range (such as ±0.01mm) to ensure the adaptation accuracy.
- Heat Treatment: Through processes such as quenching + tempering, the temperature and duration are precisely controlled to improve hardness (such as HRC58 - 62) and toughness, and balance the mechanical properties.
- Optional Surface Treatment: Processes such as nitriding, hard chrome plating, and PVD coating are optionally adopted as needed to enhance the surface wear - resistance and anti - corrosion capabilities.
III. Application Scenarios
Widely used in fields such as automobile manufacturing (such as special - shaped connecting parts for transmission systems and suspension systems), mechanical equipment (special - shaped positioning parts and transmission parts of precision equipment), aerospace (special - shaped functional parts of high - end equipment), and mold processing (special - shaped inserts and accessories of molds). It provides precise adaptation, reliable connection, and functional support for the special structures of various types of equipment.
IV. Precautions for Use
1. Installation Adaptation: Clean the installation surface before installation to remove oil, dirt, and impurities; strictly follow the equipment assembly process and use professional tools (such as hydraulic tooling, torque wrenches), and avoid violent knocking and forced pressing to prevent deformation and damage of special - shaped parts.
2. Working Condition Adaptation: Confirm whether the design parameters of special - shaped parts match according to the actual working conditions (such as heavy load, high speed, high temperature, etc.); under extreme working conditions, increase the inspection frequency and monitor the use status.
3. Medium Protection: Avoid long - term contact with strong acids, strong alkalis, and highly corrosive liquids; if in contact with corrosive media, clean and dry in a timely manner to prevent material corrosion and failure.
With high - precision design and strong adaptation performance, customized special - shaped parts provide reliable solutions for the special equipment needs of various industries and help improve the overall performance and stability of equipment.
I. Product Material
High - strength alloy steel is adopted. The purity and uniformity are strictly controlled through screening, featuring excellent wear - resistance and compression - resistance performance. Surface treatment processes (such as nitriding, coating, etc.) can be optionally selected to further enhance anti - corrosion and friction - reducing characteristics, making it suitable for the strict requirements of complex working conditions on materials.
II. Manufacturing Process
1. Custom Design: Based on the 3D data of customers' equipment and the parts to be adapted, professional CAD/CAM software is used to precisely design the structure of special - shaped parts, and parameters such as dimensions, groove shapes, and hole positions are refined to ensure a perfect fit with related components.
2. Precision Machining:
- Forging/Cold Heading: The steel billet undergoes multi - pass forging (or cold heading) to optimize the internal grains of the metal and enhance the comprehensive mechanical properties of the material.
- CNC Cutting: High - precision CNC equipment is used to perform milling, boring, turning, etc. according to the design drawings. The key dimension tolerance is controlled within a very small range (such as ±0.01mm) to ensure the adaptation accuracy.
- Heat Treatment: Through processes such as quenching + tempering, the temperature and duration are precisely controlled to improve hardness (such as HRC58 - 62) and toughness, and balance the mechanical properties.
- Optional Surface Treatment: Processes such as nitriding, hard chrome plating, and PVD coating are optionally adopted as needed to enhance the surface wear - resistance and anti - corrosion capabilities.
III. Application Scenarios
Widely used in fields such as automobile manufacturing (such as special - shaped connecting parts for transmission systems and suspension systems), mechanical equipment (special - shaped positioning parts and transmission parts of precision equipment), aerospace (special - shaped functional parts of high - end equipment), and mold processing (special - shaped inserts and accessories of molds). It provides precise adaptation, reliable connection, and functional support for the special structures of various types of equipment.
IV. Precautions for Use
1. Installation Adaptation: Clean the installation surface before installation to remove oil, dirt, and impurities; strictly follow the equipment assembly process and use professional tools (such as hydraulic tooling, torque wrenches), and avoid violent knocking and forced pressing to prevent deformation and damage of special - shaped parts.
2. Working Condition Adaptation: Confirm whether the design parameters of special - shaped parts match according to the actual working conditions (such as heavy load, high speed, high temperature, etc.); under extreme working conditions, increase the inspection frequency and monitor the use status.
3. Medium Protection: Avoid long - term contact with strong acids, strong alkalis, and highly corrosive liquids; if in contact with corrosive media, clean and dry in a timely manner to prevent material corrosion and failure.
With high - precision design and strong adaptation performance, customized special - shaped parts provide reliable solutions for the special equipment needs of various industries and help improve the overall performance and stability of equipment.
