Kunshan Yuntai Collaborates with Beijing Jingdiao To Usher in A New Era of Precision in Mold Production

           In the field of mold manufacturing, precision and efficiency have always been the key indicators for measuring a company's competitiveness. Recently, Kunshan Yuntai Mold Factory welcomed a " new member" - the Beijing Jingdiao machine. The introduction of this equipment not only injects strong impetus into Yuntai Mold's production but also marks the company's significant advancement in the field of precision machining, bringing about a qualitative leap in mold production.

The Beijing Jingdiao machine is renowned in the industry for its outstanding precision and stability. Equipped with an advanced numerical control system, it can achieve micron - level precise control, with a positioning accuracy of up to ±5μm and a repeat positioning accuracy of less than ±3μm. During the electrode carving process, the high - speed electric spindle of the Jingdiao machine can reach a maximum speed of 42,000 revolutions per minute. Coupled with high - precision cutting tools, it can carve extremely fine and complex patterns and structures on various metal and non - metal materials. Whether it is tiny holes, thin - walled structures, or complex curved surface shapes, the Beijing Jingdiao machine can handle them with ease, perfectly presenting every detail on the design drawings.

           As a key component in mold production, the precision of electrodes directly determines the quality and performance of the molds. After Kunshan Yuntai Mold Factory introduced the Beijing Jingdiao machine, it has achieved all - round breakthroughs in the electrode processing section. Take the electrode processing of a certain automotive part mold as an example. In the past, when traditional equipment was used to process such electrodes, it not only took a long time but also had difficulty achieving the desired precision in some fine parts, resulting in errors in subsequent mold production and requiring repeated debugging and modification. Now, with the high - precision processing capabilities of the Beijing Jingdiao machine, the processing precision of electrodes has been greatly improved. Complex structures that originally required multiple processing steps can now meet the design requirements in one go. The production efficiency has increased by more than 30%, and the qualified rate of electrodes has been raised from the original 85% to 98%.

           The intelligent functions of the Beijing Jingdiao machine also bring many conveniences to Yuntai's production. Its equipped SurfMill software supports the entire CAD process. Through digital twin technology, it can simulate and simulate the entire production process before processing, discover potential problems in advance and optimize them. At the same time, the Jingdiao machine is also equipped with an in - machine detection function, which can measure and correct errors of the electrodes being processed in real - time, ensuring that each electrode meets high - precision standards. This not only reduces material waste caused by processing errors but also greatly shortens the product research and development and production cycle, providing customers with faster and higher - quality services.

           A relevant person in charge of Kunshan Yuntai Mold Factory said, "The addition of the Beijing Jingdiao machine has significantly improved our precision and efficiency in mold production and enhanced our competitiveness in the market. In the future, we will give full play to the advantages of this equipment, continue to explore and innovate, provide customers with higher - quality mold products, and contribute to the development of the industry."

          The collaboration between Kunshan Yuntai Mold Factory and the Beijing Jingdiao machine is a model of strong cooperation. It is believed that with the assistance of this advanced equipment, Kunshan Yuntai will continue to achieve excellent results in the field of mold production, bring more surprises to customers, and set a new benchmark for the development of precision manufacturing in the industry.